408- 1634

Die Assemblies 45218, 45221, 69303- 2, and 69820

Rev C

2

of 6

Tyco Electronics Corporation

Typical Closed--End

Splice

Wire Strip Length (Ref)

SPLICE

INSTRUCTION SHEET FOR WIRE STRIP

SIZE

TYPE

INSTRUCTION SHEET FOR

WIRE COMBINATIONS

WIRE STRIP

LENGTH

22 16

ECV

408--1395

(6.73 [.265] Splice

Min Opening Diameter)

7.94--8.73

[.312--.344]

22--16

ECV

408--2228

(6.48 [.255] Splice

Min Opening Diameter)

10.32--11.90

[.406--.469]

VS

408--1394

22--14

ECN

408--1271

(Transparent Splice)

8.33--9.13

[ 328-- 359]

ECN

408--8806

(Black Splice)

[.328--.359]

22 10

ECV

408--1002

14.29--15.87

[.562--.625]

22--10

ECN

408--1021

10.72--11.51

[.422--.453]

Figure 2

4. Hold the wires in place, and actuate the tooling

through a complete cycle.

5. Allow the dies to open FULLY, then remove the

crimped splice (if splice is difficult to remove, twist

splice one--quarter turn). Inspect the crimped splice

accordingtoFigure4.

For detailed information on inspection

requirements, refer to Application Specification

114--2147 for nylon splices and 114--2149 for

vinyl splices.

5. INSULATION CRIMP ADJUSTMENT

(For Die Assembly 69820 Only)

The moving die has three insulation adjustment

settings to adjust the wire insulation grip: 1—Tight,

2—Medium, and 3—Loose. To determine the proper

insulation crimp setting, proceed as follows (refer to

Figure 5):

1. Remove the moving die from the tool.

2. Loosen, but do not remove, the die screw. Set

the insulation crimp adjustment to Setting 1 (as

described in Figure 5).

Figure 3

Shoulder Resting

Against Die Ejector

Endof WireBarrel

Resting Against

Die Locator

Nylon Splices

Vinyl Splice

Front of Wire Barrel

Resting Against Wire

Barrel Section of Die

Nylon or Vinyl Splice in Die Assembly 69820

Figure 4

Crimp Centered on Wire Barrel (May Be

Off Center But Not Off End of Wire Barrel)

Properly Stripped Wires

Bottomed in Splice

Correct Wire Size

Combination

No Nicked or Missing

Wire Strands

NOTE

i