408- 10029

PIDG and PLASTI- GRIP Terminal and Splice Crimping Heads

Rev B

2

of 9

Tyco Electronics Corporation

PLASTI--GRIP

Terminal

PIDG Type

Terminal

PIDG Butt Splice

3 Equally Spaced Stripes on

Nylon Insulation Restricting

CRIMPING

DOT

WIRE SIZE

TERMINAL/SPLICE

WIRE STRIP LENGTH

PRODUCT

CRIMPING

HEAD

DOT

CODE

WIRE SIZE

RANGE

TERMINAL/SPLICE

INSULATION

TERMINALS

SPLICES

PRODUCT

HEAD

CODE

RANGE

(AWG)

INSULATION

COLOR CODE

Min.

Max.

Min.

Max.

PIDG

Terminals and Splices

1--46121--0

1Dot

26--22

Yellow

3.97

[.156]

4.78

[.188]

4.37

[.172]

5.16

[.203]

PIDG

Terminals and Splices

and

1--47386--0

1--47386--4

1--525690--0

1Dot

22--16

(Commercial)

Red

5.16

[.203]

5.94

[.234]

6.35

[.250]

7.14

[.281]

and

PLASTI--GRIP

Terminals

1--47387--0

1--47387--7

1--525691--0

2Dots

16--14

Blue

5.16

[.203]

5.94

[.234]

6.35

[.250]

7.14

[.281]

PRODUCT

CRIMPING

HEAD

DOT

CODE

WIRE SIZE

RANGE

INSULATION

DIAMETER RANGE

TERMINAL/SPLICE

INSULATION

WIRE STRIP

LENGTH

PRODUCT

HEAD

CODE

RANGE

(AWG)

DIAMETER RANGE

INSULATION

COLOR CODE

Min.

Max.

26

0.66--1.40

Yellow with Black

4.75

5.56

1 46121 0

1 Dot

26

0.66 1.40

[.026--.055]

Yellow with Black

Stripe

4.75

[.187]

5.56

[.219]

1--46121--0

1 Dot

24

0.79--1.40

[.031--.055]

Yellow with Blue

Stripe

24

0.79--1.40

[.031--.055]

Yellow with Blue

Stripe

PIDG Nylon

Insulation

1--47386--0

1 47386 4

1 Dot

22

0.97--2.79

[.038--.110]

RedwithGreen

Stripe

Insulation

Restricting Terminals

1--47386--4

1--525690--0

1 Dot

20

1.17--2.79

[.046--.110]

RedwithRed

Stripe

6.35

[.250]

7.14

[.281]

18

1.42--2.79

[.056--.110]

RedwithWhite

Stripe

[.250]

[.281]

1--47387--0

1 47387 7

2 Dots

16

1.60--3.30

[.063--.130]

Blue with Blue

Stripe

1--47387--7

1--525691--0

2 Dots

14

1.98--3.30

[.078--.130]

Blue with Green

Stripe

NOTE: Refer to Tyco Electronics Catalog 82042 for product part numbers.

Figure 2

3. HEAD INSTALLATION AND REMOVAL

3.1. Head Selection

The crimping heads are coded to match the terminal

and splice insulation color. Observe the embossed

dots on the insulation of finished crimps to ensure that

the correct combination of terminal or splice and head

was used. See Figure 2.

Crimping heads are coated with a preservative to

prevent rust and corrosion. Wipe this preservative

from the head, particularly from the crimping

surfaces.

3.2. Installation

To avoid personal injury, be sure to exercise

extreme caution when handling the crimp tool.

Avoid accidentally depressing the trigger control

when installing or removing crimp heads.

DO NOT operate the battery tool without the

proper crimping head installed. After crimping

head is installed, make sure that the quick pins

are properly inserted to avoid personal injury and

damage to the tool.

NOTE

i

DANGER

DANGER